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    二苯硫醚修饰Pd/C催化合成N-(1, 3-二甲基丁基)-N'-苯基对苯二胺的研究

    Synthesis of N-(1, 3-dimethylbutyl)-N'-Phenyl-p-Phenylenediamine with Diphenyl-Sulfide Modified Pd/C Catalysts

    • 摘要: 利用二苯硫醚(Ph2S)修饰Pd/C制备得到Pd-Ph2Sx/C催化剂,以N-苯基对苯二胺(PADPA)和甲基异丁基酮(MIBK)为原料,分别考察了Pd-Ph2Sx/C催化剂在一步法和两步法还原烷基化制备N-(1,3-二甲基丁基)-N'-苯基对苯二胺(DBPPD)反应中的性能。并采用X-射线衍射(XRD)和X-射线光电子能谱(XPS)对催化剂进行了表征。结果表明,Pd-Ph2Sx/C催化剂在一步法和两步法合成DBPPD反应中均表现出良好的选择性,通过改变Ph2S用量、温度、压力等反应条件可使DBPPD选择性达96.3%。一步法反应工艺过程中PADPA与MIBK缩合生成的水制约着反应的进行,使PADPA在较低温度(413~433 K)下无法完全转化。两步法合成工艺,即先以活性炭为催化剂,使PADPA与MIBK脱水缩合生成亚胺,再在Pd-Ph2Sx/C催化剂的作用下将亚胺还原生成DBPPD,有效地克服了转化率不能达到100%的难题。在413 K,3 MPa反应条件下,PADPA转化率达100%,DBPPD选择性达97.4%。同时对Pd-Ph2Sx/C催化剂的重复使用性能进行考察发现,Pd-Ph2Sx/C催化剂套用3次后没有发现活性明显下降现象,每次反应PADPA转化率都可达100%,DBPPD选择性保持在95%以上。

       

      Abstract: Diphenyl-sulfide (Ph2S) modified Pd/C catalysts (Pd-Ph2Sx/C) were prepared and studied for "one-step" and "two-step" reductive alkylation of N-phenyl-p-phenylenediamine (PADPA) and methyl isobutyl ketone (MIBK) to obtain N-(1, 3-dimethylbutyl)-N'-phenyl-p-phenylenediamine (DBPPD).The structure of the Pd-Ph2Sx/C catalysts was characterized by X-ray powder diffraction (XRD) and X-ray photoelectron spectroscopy (XPS).The results show that the Pd-Ph2Sx/C catalysts have remarkable selectivity for DBPPD synthesis in both "one-step" and "two-step" methods.DBPPD selectivity can reach up to 96.3% in one-pot process by changing Ph2S content, temperature and pressure.However, PADPA is difficult to be completely transformed due to the formation of H2O from PADPA and MIBK condensation in the "one-step" route at low temperature (413~433 K), where the "two-step" reaction process can overcome this problem.PADPA and MIBK were first dehydrated to form imines on activated carbon catalysts, and then the imines were reduced to prepare DBPPD with the Pd-Ph2Sx/C catalysts.The results show that PADPA conversion of 100% can be obtained at 413 K and H2 pressure of 3 MPa using the "two-step" method.Meanwhile, DBPPD selectivity over 97.4% can also be obtained.Additionally, the reusability of the Pd-Ph2Sx/C catalyst was studied.It is found that the Pd-Ph2Sx/C catalyst can be reused for 3 times without distinctly loss of activity, which shows a wide application potential in industry.

       

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