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    磷氮石墨烯-磺酸聚苯胺/环氧乳液复合涂层制备及耐蚀性能

    Preparation and corrosion resistance of phosphorus-nitrogen graphene-sulfonic acid-doped polyaniline/epoxy emulsion composite coatings

    • 摘要: 为了进一步提升石墨烯-聚苯胺(GO-PANI)复合材料在水性环氧树脂乳液(EPE)中的分散性以及复合涂层的长期耐蚀性能,本研究采用植酸(PA)和氨水(NH3·H2O)改性氧化石墨烯(GO),制备磷氮共掺杂氧化石墨烯(PNGO);在PNGO片层表面原位聚合磺酸掺杂聚苯胺(PANI),制备磷氮石墨烯-磺酸聚苯胺(PNGO-PANI(SA))复合材料;以环氧树脂乳液(EPE)为成膜物,在Q235钢表面制备PNGO-PANI(SA)/EPE复合防腐蚀涂层。采用X-射线光电子能谱(XPS)、扫描电子显微镜(SEM)和透射电子显微镜(TEM)等表征PNGO-PANI的结构和形貌。通过电化学阻抗和极化曲线等测试复合涂层的耐蚀性能。当聚苯乙烯磺酸与苯胺的物质的量比n(PSSA)∶n(Ani)=1∶1时,PNGO-PANI(PSSA)/EPE复合涂层的防腐蚀性能最佳,阻抗值达到5.24×109 Ω·cm2,腐蚀电流密度仅为1.49×10−10 A·cm−2。此外,该涂层在浸泡960 h后阻抗值仍达到108 Ω·cm2以上,在盐雾试验480 h后划口处未发现明显腐蚀现象。研究结果为水性复合防腐蚀涂料的制备与应用提供了新的工艺路线。

       

      Abstract: To further enhance the dispersion of graphene-polyaniline (GO-PANI) composites in aqueous epoxy emulsion (EPE) and improve the long-term corrosion resistance of the composite coating, phosphorus-nitrogen graphene (PNGO) was prepared by modified graphene oxide (GO) with phytic acid (PA) and ammonia (NH3·H2O), and PNGO-PANI(SA) composites were prepared by in situ chemical polymerization of sulfonic acid-doped polyaniline (PANI(SA)) on the surface of PNGO lamellae. The PNGO-PANI(SA)/EPE composite anticorrosion coatings were prepared on the surface of Q235 steel using EPE as the film-former. The structures of PNGO-PANI(SA) were characterized by XPS, SEM and TEM, etc. The anticorrosion ability of the composite coating was tested by electrochemical impedance and polarization curves, etc. The PNGO-PANI(PSSA)/EPE composite coatings showed the best corrosion resistance when molar ratio of polystyrene sulfonic acid to aniline (n(PSSA)׃n(Ani)) is 1׃1, the impedance value reaches 5.24×109 Ω·cm2, the corrosion current density is merely 1.49×10−10 A/cm2. The impedance value still reaches 108 Ω·cm2 or more even after 960 h immersion, and no obvious corrosion marks appear after 480 h of salt spray test. This study provides a new process route for the preparation and application of water-based composite anticorrosive coatings.

       

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