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    异氰酸酯和部分硅烷封端聚氨酯的水相共组装和协同扩链

    Cooperated assembly and chain-extension of polyurethanes end-capped with isocyanate and partially with silane in water

    • 摘要: 针对异氰酸酯基(-NCO)封端水性聚氨酯(WPU)分散体系传统胺扩链反应效率低、扩链度受限问题,制备了-NCO全封端亲水改性PU预聚物和(3-氨基丙基)三乙氧基硅烷(APTES)/-NCO混合封端疏水PU预聚物,利用两种差异化预聚物实现水相共组装,构建外层富集-NCO端基、芯层以硅烷改性PU预聚物为主的乳胶粒子,实现哌嗪扩链与硅烷水解缩合扩链的协同。系统研究了APTES封端率对WPU分散体系稳定性,胶膜力学、耐热及耐水的调控规律。实验结果表明:APTES封端率在0~60%范围内,WPU水分散体系均保持良好稳定性;当封端率控制在10%~20%时,可突破传统胺扩链60%的扩链度阈值,显著提升WPU胶膜的拉伸强度与耐热性能;但过高的APTES封端率会破坏乳液成膜性能,使胶膜产生融并缺陷。本研究表明哌嗪扩链与硅烷水解缩合协同作用可显著提升WPU体系的扩链反应效率,突破传统胺扩链WPU的性能瓶颈。

       

      Abstract: Considering the low reaction efficiency and limited chain extension degree of traditional amine chain extension in isocyanate-terminated (-NCO) waterborne polyurethane (WPU) dispersion systems, a fully -NCO-terminated hydrophilic modified PU prepolymer and a (3-aminopropyl)triethoxysilane (APTES)/-NCO hybrid-terminated hydrophobic PU prepolymer were prepared, and employed in aqueous co-assembly to construct latex particles with -NCO end groups enriched on the outer layer and silane-modified PU prepolymer enriched in the core, realizing the synergistic effect of piperazine chain extension and silane hydrolysis-condensation chain extension. The regulatory effects of APTES termination ratio on the stability of WPU dispersion systems, as well as the mechanical, thermal and water resistance properties of WPU films were systematically investigated. Results show that the WPU aqueous dispersion systems exhibit favorable stability within the APTES termination ratios range of 0~60%. When the termination ratio is controlled at 10%~20%, the chain extension threshold of 60% for traditional amine chain extension can be broken, which significantly improves the tensile strength and thermal resistance of WPU films. Nevertheless, an excessively high APTES termination ratio deteriorates the film-forming performance of emulsions and causes fusion defects in the films. This study confirms that the synergistic effect of piperazine chain extension and silane hydrolysis-condensation can effectively break through the performance bottleneck of traditional amine chain extension and remarkably improve the chain extension reaction efficiency of WPU systems.

       

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