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    水热碱处理HZSM-5的制备及催化缩醛化反应性能研究

    Synthesis and Catalytic Performance of Hydrothermally Alkali-modified HZSM-5 for Acetalization

    • 摘要: 分别采用有机碱(TPAOH、尿素)与无机碱(NaOH、Na2CO3)对HZSM-5(HZ)分子筛进行水热改性处理,利用XRD、N2等温吸附脱附、NH3-TPD、扫描电子显微镜等分析手段对改性后的HZ分子筛进行表征,并考察了不同反应条件下其催化甲醛和乙醇缩醛化合成二乙氧基甲烷(DEM)的反应活性和稳定性。以0.10 mol/L尿素溶液水热处理后的HZSM-5分子筛为催化剂,在乙醇与甲醛摩尔比为7∶1,催化剂用量为2.5 wt.%,反应温度为70 ℃,反应时间3 h的条件下,DEM的产率达到79.2%,甲醛的转化率达到92.2%。表征结果显示,尿素溶液改性有利于分子筛形成介孔结构,增大分子筛的比表面积,提高催化剂的强酸量,因而促进了缩醛化反应的进行。催化剂循环使用5次后,DEM的产率与甲醛的转化率未发生明显变化,表明水热改性后分子筛催化剂具有良好的催化活性和稳定性。

       

      Abstract: HZSM-5 (HZ) zeolites were hydrothermally modified using organic bases (TPAOH, urea) and inorganic bases (NaOH, Na2CO3). The modified HZ zeolites were characterized by XRD, N2adsorption-desorption, NH3-TPD, and SEM. Furthermore, their catalytic activity and stability in the acetalization of formaldehyde and ethanol to synthesize diethoxymethane (DEM) were investigated under various reaction conditions. Using the HZ zeolite modified with 0.10 mol/L urea solution as the catalyst, a DEM yield of 79.2% and a formaldehyde conversion of 92.2% were achieved under the conditions of an ethanol-to-formaldehyde molar ratio of 7∶1, a catalyst loading of 2.5 wt.%, a reaction temperature of 70 ℃, and a reaction time of 3 h. Modification with urea solution facilitated the formation of mesoporous structures, increased the specific surface area, and enhanced the strong acid site density of the zeolite, thereby promoting the acetalization reaction. After five catalytic cycles, the yield of DEM and the conversion of formaldehyde showed no significant changes, indicating that the hydrothermal-modified zeolite catalyst possesses excellent catalytic activity and stability.

       

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