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    赋形剂在灌流工艺中降低双特异性抗体聚体的研究

    Excipients Reduce Bispecific Antibody Aggregates in Perfusion Cell Culture

    • 摘要: 以表达抗CD3 × Claudin 18.2双特异性抗体的CHO-K1细胞为研究对象,旨在优化灌流培养工艺并降低双特异性抗体聚体水平。采用确定性筛选设计(definitive screening design,DSD)法,考察海藻糖、蔗糖、葡萄糖和甘露醇四种赋形剂作为培养基添加剂在灌流工艺中对双特异性抗体聚体形成的影响。基于实验结果,建立了四种赋形剂与聚体水平及抗体特异性产率(antibody-specific productivity,qP)两个关键指标之间的预测模型,确定了用于降低双特异性抗体聚体的最佳灌流工艺条件:32 mmol·L−1海藻糖、50 mmol·L−1蔗糖、8 g·L−1葡萄糖、25 mmol·L−1甘露醇。在该条件下,聚体水平降低了39.3%,抗体特异性产率提高了22.8%。同时,在不同的双特异性抗体分子和不同细胞株上对该优化工艺条件进行了验证,结果表明其具有良好的工艺可转移性。综上,采用赋形剂作为培养基添加剂可有效降低双特异性抗体灌流培养过程中的聚体水平并提高抗体特异性产率,该策略可为解决双特异性抗体生产过程中的高聚体问题提供可行的技术参考。

       

      Abstract: CHO cells expressing anti-CD3 and Claudin 18.2 bispecific antibodies were used to optimize the perfusion culture process and reduce bispecific antibody aggregation. A definitive screening design (DSD) was employed to evaluate the effects of four excipients—trehalose, sucrose, glucose, and mannitol—as culture medium additives on the formation of bispecific antibody aggregates during the perfusion cell culture process. Based on the experimental results, prediction models were established between these four excipients and two critical quality attributes: aggregate level and antibody-specific productivity (qP). The optimal perfusion conditions for reducing bispecific antibody aggregates were determined to be 32 mmol·L−1 trehalose, 50 mmol·L−1 sucrose, 8 g·L−1 glucose, and 25 mmol·L−1 mannitol. Under these conditions, the aggregate level decreased by 39.3%, and the antibody-specific productivity increased by 22.8%. These optimal conditions were successfully validated across different bispecific antibody molecules and cell lines, demonstrating excellent process applicability. In conclusion, the use of excipients as culture medium additives can effectively reduce aggregate levels and improve antibody-specific productivity during the perfusion culture of bispecific antibodies, providing a valuable technical reference for addressing the aggregation issues in bispecific antibody production.

       

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