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    超重力制备纳米碳酸钙过程中陈化条件优化及机理探讨

    Optimization of aging conditions and mechanistic exploration in the preparation of nano-calcium carbonate by higee technology

    • 摘要: 超重力碳化制备纳米碳酸钙过程中存在许多亚稳态晶体,造成纳米碳酸钙形貌及结构的不稳定,需要一定的陈化过程才能获得理想的产品。为了让碳酸钙产品性能更稳定,本文以氢氧化钙溶液和CO2为原料,采用超重力反应器经碳化反应-结晶制备纳米碳酸钙,针对纳米碳酸钙晶型和性能的稳定性,探讨纳米碳酸钙陈化机理。考察纳米碳酸钙陈化温度和时间及添加剂种类对碳酸钙形貌、晶型和性能的影响,利用扫描电子显微镜(SEM)、比表面积仪(BET)和X射线双晶粉末衍射仪(XRD)对反应产物进行表征。结果表明,超重力碳化反应技术制备纳米碳酸钙,所得纳米碳酸钙比表面积可达47.37 m2/g,粒径范围为30-60 nm;较为适宜的陈化条件为温度20 ℃、时间5 d,此时纳米碳酸钙比表面积为41.52 m2/g,粒径范围在60-70 nm,晶体形貌规整;随着陈化时间增加至30 d,比表面积最终降至17.93 m2/g,粒径范围变为200-300 nm;在不同种类添加剂下碳酸钙晶体呈现出梭形、花瓣形、立方形等形貌各异的纳米碳酸钙。研究结果表明,陈化机理研究为可控制备稳定的纳米碳酸钙提供了更多有效思路。

       

      Abstract: The higee carbonation process for synthesizing nano-calcium carbonate (nano-CaCO3) often yields products containing numerous metastable crystalline phases, which inherently leads to instability in morphology and structure. A controlled aging process is therefore essential to achieve the desired product with stable properties. To ensure more stable performance of calcium carbonate products, nano-CaCO3 was prepared via the carbonation-crystallization of a calcium hydroxide suspension with CO2 in a high-gravity reactor. We systematically investigated the aging mechanism to enhance the stability of its crystal phase and performance. The effects of aging parameters, specifically temperature, duration, and the type of additives, on the morphology, crystal structure, and specific surface area of the final product were examined. The resulting powders were characterized by scanning electron microscopy (SEM), nitrogen adsorption (BET), and X-ray diffraction (XRD). The results indicate that the nano-CaCO3 obtained directly from the high-gravity carbonation process possessed a high specific surface area of 47.37 m2/g and a particle size in the range of 60-70 nm. Optimal aging conditions were identified as a temperature of 20 ℃ and a duration of 5 days. Under these conditions, the aged nano-CaCO3 maintained a specific surface area of 41.52 m2/g and a particle size range of 60-70 nm, with the crystals evolving into a well-defined and regular morphology. Prolonging the aging time to 30 days resulted in a significant reduction of the specific surface area to 17.93 m2/g and an increase in the particle size range to 200-300 nm. Furthermore, the introduction of different types of additives effectively directed the crystal habit, resulting in nano-CaCO3 with diverse morphologies such as spindle-like, petal-like, and cubic structures. This study on the aging mechanism provides valuable insights and effective strategies for the controllable preparation of stable nano-calcium carbonate.

       

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