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    热塑性聚酰亚胺复合膜的制备及其在无胶覆铜板中的应用

    Preparation of thermoplastic polyimide composite film and its application in adhesive-free copper-clad laminates

    • 摘要: 柔性覆铜板(FCCL)是移动设备、可穿戴电子及生物传感器等领域的关键基材。本研究旨在针对传统三层覆铜板(3L-FCCL)依赖环氧树脂胶粘剂,存在粘结层厚、耐热性不足等问题,开发一种兼具良好的尺寸稳定性、耐热性与高剥离强度的高性能无胶双面覆铜板。首先以二酐和二胺为原料、硫化锌(ZnS)颗粒为填料,采用四元共聚-热亚胺化法引入醚键和非对称结构,制备出硫化锌-热塑性聚酰亚胺(ZnS-TPI);然后以高模量低热膨胀聚酰亚胺(PI)膜为基膜、ZnS-TPI前驱体溶液为涂覆料,采用涂布-热亚胺化法,制备热塑性聚酰亚胺(TPI/PI/TPI)复合膜;最终通过热压法将铜箔和TPI/PI/TPI复合膜热压合的方式制备2L-FCCL。该复合膜展现出优异的综合性能:热分解温度高达541.3 ℃,热膨胀系数(CTE)为18.9×10−6 K−1,还具备良好的介电性能,介电常数为3.55,介电损耗为0.008 4。在优化的压合工艺(350 ℃,3×106 Pa,60 s)条件下制备的2L-FCCL,其剥离强度达1.35 N·mm−1,表明TPI/PI/TPI复合膜是一种优异的无胶FCCL层间介质材料。研究结论可为开发高性能的无胶覆铜板提供有效策略。

       

      Abstract: Flexible copper-clad laminate (FCCL) is a key substrate material in fields such as mobile devices, wearable electronics, and biosensors. The purpose of this research is to address the problems of traditional three-layer copper-clad laminates (3L-FCCL) relying on epoxy resin adhesives, which suffer from issues such as thick adhesive layers and insufficient heat resistance. Developed an adhesive-free double-sided copper-clad laminates (2L-FCCL) with excellent dimensional stability, heat resistance and high peel strength. In this research, zinc sulfide-thermoplastic polyimide (ZnS-TPI) was prepared by introducing ether bonds and asymmetric structures and zinc sulfide (ZnS) particles as fillers by quaternary copolymer-thermal method. The purchased high-modulus low-thermal expansion polyimide (PI) film was used as the base film, and then ZnS-TPI precursor solution was used as the coating material to prepare thermoplastic polyimide (TPI/PI/TPI) composite film by coating-thermal imide method. Finally, 2L-FCCL was prepared by pressing copper foil and TPI/PI/TPI composite film by hot pressing. The composite film showed excellent comprehensive properties, the thermal decomposition temperature was as high as 541.3 ℃, the coefficient of thermal expansion (CTE) of 18.9×10−6·K−1. Additionally, the composite film exhibits good dielectric properties, with a dielectric constant of 3.55 and a dielectric loss of 0.008 4. Under optimized lamination conditions (350 ℃, 3×106 Pa, 60 s), the 2L-FCCL exhibited a peel strength of 1.35 N·mm−1, indicated that the TPI/PI/TPI composite film is an excellent adhesive-free FCCL interlayer dielectric material. The research conclusion provides an effective strategy for the development of high-performance adhesive-free copper clad laminate.

       

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