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    盐析-渗透汽化-隔壁塔提取费托合成水中含氧有机物

    Extraction of oxygen-containing organic compounds from Fischer-Tropsch synthetic water by salting-out, pervaporation and dividing wall column

    • 摘要: 费托合成水包含醇、醛、酮、酸和酯等多种含氧有机物,针对其共沸体系复杂、含水量高导致的含氧有机物提取流程长、能耗高的问题,提出盐析-渗透汽化-隔壁塔耦合工艺。该工艺首先通过甲醇提浓塔得到粗甲醇,然后利用盐析破坏高含水量的共沸体系,并结合蒸发去除普通精馏无法脱除的大部分共沸水分,避免传统共沸精馏和萃取精馏因溶剂循环导致的高能耗问题;经盐析得到的低含水量混合组分则进一步采用渗透汽化实现水的完全脱除;最后,通过隔壁塔在一个塔内分离乙醇、正丙醇和C4-C7醇。结果表明,与常规分离工艺相比,盐析-渗透汽化-隔壁塔耦合工艺显著降低了79.17% 的能耗和69.93%的年总成本。该工艺充分利用精馏、盐析、渗透汽化在不同浓度区间的分离优势,实现了全流程的最优耦合。研究结论有助于含氧有机物的提取,为实现其高值转化提供了有效途径。

       

      Abstract: Fischer-Tropsch synthesis water contains various oxygen-containing organic compounds such as alcohols, aldehydes, ketones, acids, and esters. The complex azeotropic systems and high water content resulted in long extraction processes and high energy consumption for oxygen-containing organic compounds. To address such issues, a coupled process of salting-out–pervaporation–dividing wall column is proposed. This process first obtained crude methanol through a methanol concentration column. Then, salting-out was used to break the high-water-content azeotropic system, combined with evaporation to remove most of the azeotropic water that could not be removed by conventional distillation, thereby avoiding the high energy consumption issues caused by solvent recycling in traditional azeotropic distillation and extraction distillation. The low-water-content mixed components obtained through salting out were further processed using pervaporation to completely remove water. Finally, ethanol, 1-propanol, and C4-C7 alcohols were separated within a single column using a dividing wall column. The results showed that compared with conventional separation processes, the coupled process of salting-out–pervaporation–dividing wall column significantly reduced energy consumption by 79.17% and annual total costs by 69.93%.This process fully utilizes the separation advantages of distillation, salting-out, and pervaporation in different concentration ranges, achieving optimal coupling throughout the entire process. The research conclusions are beneficial for the extraction of oxygen-containing organic compounds and provide an effective pathway for their high-value conversion.

       

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