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    单活性位点异氰酸酯活化剂对己内酰胺阴离子聚合的影响

    Effect of monofunctional isocyanate activator on the anionic polymerization of caprolactam

    • 摘要: 异氰酸酯类化合物是己内酰胺(CL)阴离子开环聚合的高效活化剂,但常因双活性位点导致交联反应。为避免交联反应,以单活性位点的对甲苯异氰酸酯(p-Ti)为活化剂、氢化钠(NaH)为催化剂,探究了CL阴离子开环聚合行为。p-Ti能与CL完全反应生成酰基内酰胺活性中心,无游离异氰酸酯基团残留,能有效抑制交联反应,并且可以通过p-Ti用量调控聚合产物分子量。 此外,在150 ℃时,NaH物质的量分数对产物相对黏度无影响,但在180 ℃时,随NaH物质的量分数从1% 增至4%,产物相对黏度从2.5升至3.0。这是高温下NaH使活性中心去质子化生成酰基内酰胺阴离子,导致其亲核性降低、活性中心减少,聚合产物分子链长增加,特性黏度升高。通过改变加料顺序优先消耗NaH或采用不与NaH反应的N-乙酰基己内酰胺(N-AcL)为活化剂,均能减少副反应,使产物相对黏度不随NaH物质的量分数增加而变化。

       

      Abstract: Isocyanate compounds are highly effective activators for anionic polymerization of caprolactam (CL), but often lead to crosslinking reactions due to their dual active sites. To prevent this, monofunctional p-toluene isocyanate (p-Ti) as an activator with sodium hydride (NaH) catalyst was used to study the anionic ring-opening polymerization behavior of CL. The p-Ti reacted completely with CL to form acyl lactam active centers, resulting in a reaction system devoid of free isocyanate groups, which effectively suppressed crosslinking reactions, and the molecular weight of the polymerization product cloud be controlled by the amount of p-Ti. In addition, at 150 ℃, the NaH concentration had no effect on the relative viscosity of the product. However, at 180 ℃, as the NaH mole fraction rose from 1% to 4%, the relative viscosity of the polymerization product increased from 2.5 to 3.0. This is due to the deprotonation of the active center by NaH at high temperatures, resulting in the formation of acyl lactam anions. This causes a decrease in their nucleophilicity, a reduction in active centers, an increase in the molecular chain length of the polymer product, and an increase in relative viscosity. Changing the feeding sequence to prioritize the consumption of NaH, or using N-acetylcaprolactam (N-AcL) activator that does not react with NaH can reduce side reaction, resulting in that the relative viscosity of the product does not change with increasing NaH concentration.

       

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