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    微反应器内传质和反应过程强化的研究进展

    Research progress on process intensification of mass transfer and reaction in the microreactors

    • 摘要: 微反应器因具有体积小、传热传质性能好、安全性高、易于控制等优点,在化工、制药、环境、材料、冶金、能源、医疗诊断等领域得到了广泛应用。强化微反应器内传质和反应过程一直是全球研究者关注的焦点。文中系统地总结了微反应器的结构、超声场强化、离心场强化、磁场强化、光强化、搅拌强化等措施,深入地分析了微反应器内传质和反应过程强化产生的原因,展望了微反应器内传质和反应过程强化发展的方向。为了强化微反应器内的传质和反应过程,需从以下方面做起:(1)深入地研究微反应器内液滴、液柱、液流、气泡、气柱、气流的形成机制以及微反应器内流体流型的影响因素和转变机理;(2)将不同强化措施耦合使用,以达到满意的强化效果,例如:螺旋微通道与超声场的耦合、螺旋微通道与光催化的耦合、气体搅拌与旋转微通道的耦合等;(3)通过数值模拟、实验研究以及中试放大不断优化提高微反应器的性能,将微反应器逐渐应用于工业生产。

       

      Abstract: Microreactors have been widely applied in many fields such as chemical, pharmaceutical, environmental, materials, metallurgy, energy, and medical diagnosis industries due to these advantages, for example, small volume, high heat and mass transfer performances, high security, and good controllability. Therein, the global researchers have always focused on intensification of mass transfer and reaction in the microreactors. The structure of microreactors, the enhancements of ultrasonic field, centrifugal field, magnetic field, light and stir have been systematically reviewed. Then, the reasons of intensification of mass transfer and reaction in the microreactors have been in-depth analysis. Finally, the development trends on intensification of mass transfer and reaction in the microreactors have been prospected. In order to enhance mass transfer and reaction in the microreactors, the following measures may be taken: (1) The formation mechanism of droplets, liquid slugs, liquid flows, bubbles, gas slugs and gas flows, and affecting factors and transformation mechanism of fluid flow pattern in the microreactors have been in-depth-study. (2) The satisfactory reinforcement effect will achieve by using the coupling measures. For example, integration of spiral microchannels and ultrasonic field, combination of spiral microchannels and photocatalysis, and integration of gas stir and rotating microchannels. (3) The performance optimization and improvement of microreactors have been realized through numerical simulation, experimental study, and scale-up process. The ultimate aim is the application of microreactors in industrial production.

       

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