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    烟气轮机冷态模型内动叶冲蚀特性实验

    Experimental study on the erosion characteristics of moving blades in cold state model of flue gas turbine

    • 摘要: 为了研究烟气轮机动叶冲蚀机制,探究烟气轮机冷态模型内动叶冲蚀特性,采用冲蚀实验与高速摄影实验结合的方法,通过改变颗粒形状、颗粒粒径及入口风量,分析颗粒在动叶表面的冲蚀特性;同时通过高速摄影实验探究颗粒冲蚀机制;冲蚀实验设置五种不同形状颗粒,发现多棱角颗粒(如金刚砂、石英砂)往往造成更严重的整体磨损,而圆形颗粒(如棕刚玉砂)损伤更加集中;设置不同颗粒粒径,发现当粒径增至600 μm时,叶片表面损伤明显加剧;设置不同入口流量,分析发现流量达到1800 m3·h−1时叶片前缘与压力面磨损严重,继续加大流量发现磨损程度加剧,但磨损最严重的位置不变;这与高速摄影实验所观测的结果基本保持一致;结果表明颗粒的锐度因子越大、球形度越低,冲蚀现象越显著,且冲蚀严重区域会随颗粒形状变化而改变;当颗粒粒径增大时,冲蚀区域趋于集中,冲蚀最严重的部位基本保持不变;随着入口流量增加,叶片的冲蚀程度加剧,并逐渐向叶根部位扩展。

       

      Abstract: In order to study the erosion mechanism of the moving blades of the flue gas turbine, the erosion characteristics of the moving blades in the cold state model of the flue gas turbine are explored,The method combining erosion experiments and high-speed photography experiments was adopted, The erosion experiment analyzes the erosion characteristics of particles on the surface of moving blades by changing the particle shape, particle size and inlet air volume,Meanwhile, the mechanism of particle erosion was explored through high-speed photography experiments, Five different shaped particles were set up in the erosion experiment. It was found that the multi-angular particles (such as emery and quartz sand) often caused more severe overall wear,1 while the circular particles (such as brown corundum sand) suffered more concentrated damage. When different particle sizes were set, it was found that when the particle size increased to 600μm, the damage on the blade surface intensified significantly. By setting different inlet flow rates, the analysis revealed that when the flow rate reached 1800 m3·h−1, the leading edge of the blade and the pressure surface were severely worn,Further increasing the flow rate found that the degree of the wear intensified, but the position with the most severe wear remainedunchanged,This is basically consistent with the results observed in the high-speed photography experiment;The result show that larger the sharpness factor of the particles and the lower the sphericity, the more significant the erosion phenomenon, and the severely eroded areas will change with the variation of particle shape.,When the particle size increases, the erosion area tends to concentrate, and the most severely eroded part remains basically unchanged, As the inlet flow rate increases, the degree of blade erosion intensifies and gradually extends towards the root of the blade.

       

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