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    基于孔道调配技术的脱硫剂制备及机理分析

    Preparation and mechanism analysis of desulfurizer based on pore-structure regulation technology

    • 摘要: 针对传统钙基脱硫剂由于反应生成物CaSO4堵塞孔隙,阻碍气体与新鲜脱硫剂的接触,而导致钙利用率低等问题,制备具有合理孔道结构的高效低温脱硫剂已成为干法烟气脱硫领域的重要研究方向。本研究在Ca(OH)2与粉煤灰水化制备的脱硫剂基础上,通过沸石(6.5%)与有机造孔剂偶氮二甲酸二乙酯(0.5%)的联合作用,制备了具有合理微孔、介孔比例的新型钙基脱硫剂。结果表明:与商用钙基脱硫剂相比,穿透硫容提高了26.3%,Ca(OH)2利用率提高了33.3%。由表征分析可知,脱硫剂的性能并非仅完全取决于比表面积,更受其微孔面积及传质性能共同影响,沸石的掺入为脱硫剂构造良好的微孔环境,低沸点的偶氮二甲酸二乙酯在脱硫剂干燥阶段汽化,构造介孔。吸附动力学分析表明,脱硫剂对SO2分子的吸附平衡更符合Langmuir吸附等温线模型,吸附过程符合拟二级吸附动力学模型,整个吸附过程分为表面扩散和微孔扩散两个阶段。该脱硫剂具有制备简单、原料易得、不产生二次污染的优点,可为更高效的干法脱硫提供技术支持。

       

      Abstract: To address the issue of low calcium utilization in traditional calcium-based desulfurizers, which is primarily caused by pore blockage from the reaction product CaSO4 hindering gas contact with fresh sorbent, developing highly efficient low-temperature desulfurizers with a rational pore structure has become a key research direction in dry flue gas desulfurization. In this study, based on a sorbent prepared via the hydration of Ca(OH)2 and fly ash, a novel calcium-based desulfurizer with an optimized ratio of micropores to mesopores was synthesized through the combined action of zeolite (6.5 wt.%) and the organic pore-forming agent diethyl azodicarboxylate (0.5 wt.%). The results showed that, compared with a commercial calcium-based desulfurizer, the breakthrough sulfur capacity increased by 26.3% and the Ca(OH)2 utilization rate increased by 33.3%. Characterization revealed that the desulfurizer’s performance depends not solely on specific surface area, but more significantly on its micropore area and mass transfer properties. The incorporation of zeolite created a favorable microporous environment, while the low-boiling-point diethyl azodicarboxylate vaporized during the drying stage, generating mesopores. Adsorption kinetic analysis indicated that the equilibrium adsorption of SO2 molecules better fits the Langmuir adsorption isotherm model, and the adsorption process follows a pseudo-second-order kinetic model. The entire adsorption process consists of two stages: surface diffusion and micropore diffusion. This desulfurizer offers advantages such as simple preparation, readily available raw materials, and no secondary pollution, providing technical support for more efficient dry desulfurization methods.

       

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